A Comprehensive Guide to De-Blister Machines

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What is de-blister machines

A de-blister machine is used to remove drugs(such as tablet,capsule) from blister package. This machine can safely recycle the capsules or tablets from its plastic and aluminum blister without any harm or waste.It can improve productivity, reduce manual errors, and minimize drug waste and reduce your cost.

máy khử vỉ cho viên nang hoặc máy tính bảng

Why do you need de-blister machines

Blister packs can be rejected for several reasons: quality control failures, incorrect labelling, damaged packaging or overproduction, empty pockets, incorrect batch coding, leak test failure, Changes in inventory. If the valuable tablets or capsules need to be recycling, then we need the de-blister machines

What is the application of de-blister machine

  1. Pharmaceutical factories: These devices are widely used in these factories to recover valuable pills or capsules from discarded or damaged blister packaging.
  2. Quality control laboratories: In pharmaceutical quality control laboratories, deblistering machines can easily extract drugs from blister packaging for inspection and testing.
  3. R&D laboratories: During the process of formulation development and stability studies, deblistering machines play a crucial role in retrieving samples without causing any damage.
  4. Hospital Pharmacies: These machines are used to deblister a certain quantity of medications from their packaging to prepare patient-specific dosages.
  5. Retail and community pharmacies: Similar to hospital pharmacies, retail pharmacies can also use deblistering machines to customize medication dosages for patients.
  6. Drug wholesalers: They can safely and effectively recover returned or mislabeled packaging for repackaging.
  7. Pharmaceutical repackaging companies: These machines are used to extract drugs from blister packaging for repackaging purposes.
  8. Clinical trial agencies: Deblistering machines are used to extract trial drugs from packaging for blind method research.Regenerate response

What is the six main parts of de-blister

  1. Feeding Mechanism, it is used for insert blister to the machine,

2.Pressure Rollers,it is used to provide pressure on the blister packs so that it can remove the medicines without damaging them.

3.Control Panel: you can set up the parameters,such as adjust the speed of the machine

4.Emergency stop:it is the safety feature

5.Collection Tray: it is used to collect the tablet or capsule from the blister

6.Machine Frame:This is the machine structure that supports all the components and systems of de-blister

Which product is suitable for de-blister machine

Normally,all the blister packages are suitabe for de-blister machine. Remove tablet or capsule from blister package are common use in pharm industry.

Which type of blister can be used on de-blister machine

ALU-PVC blister ,ALU-ALU blister and ALU-PVC-ALU blister are the three main products.At Fillitechs,all the machine is suitable for alu-pvc blister. If you want to do alu-pvc and alu-alu, then you can choose FL-120model, for FL-130model,it works for alu-pvc-alu blister

How does the de-blister machines remove the drugs from blister

The way it works is by applying pressure to break the blister packaging’s structure and thereby, remove the medication. The machine we’ve designed extracts the medication with the least amount of pressure, hence the drugs are removed without any damage. The aluminium foil does not detach from the blister, allowing the medication to fall into the collection container, while the broken blister packaging is ejected separately.then the tablet or capsule be removed without any contamination

How many popular models of de-blister machine

Normally there are 4 types of de-blister machines in the market with different speed. It works for different type of blister such as alu-pvc blister,alu-alu blister,alu-pvc-alu blister. and different type of medicines,such as tablet,hard capsule,softgel capsule etc.

Semi-auto de-blister machine FL-80 model

This machine allow manual feed the blister,max speed is 35blister per min. The settings can be changed easily for different size of blister,no need change parts.

FL-80 manual de-blister
FL-80 parmaterss
work modesemi-automation
work efficiency25-35plate/min
scope of applicationCapsules, tablets, soft capsules, candy, etc. All aluminum plastic packaging
Applicable medicine plateThe granules Can be arranged in any form
Replacement of mouldNo need of mould
Motor and governorTaizhou force TAILI
power requirement220V AC:50-60HZ
 power rating60W
weight of equipment16KG
outline dimension250*280*320mm
Equipment materialSS304
   

Please check the working video:

Fully-auto de-blister machine FL-120 model

This machine have one auto feeding hopper the blister,max speed is 65blister per min, small space, easy for delivery.Hot selling in the market.

FL-120 de-bliser machine working video
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FL-120 Paramters
work modefull-automation
work efficiency50-65plate/min
scope of applicationCapsules, tablets, soft capsules, candy, etc. All aluminum plastic packaging
Applicable medicine plateThe granules should be arranged horizontally and vertically.
Replacement of mouldNo need of mould
Transmission partLinear guide-silver HIWIN in Taiwan
Motor and governorTaizhou force TAILI
power requirement220V AC:50-60HZ
 power rating60W
weight of equipment25KG
outline dimension310*350*510mm
Equipment materialSS304
   

Fully-auto de-blister machine high speed FL-120A model

This machine,max speed is 95blister per min,suitable for high capacity requirements,size is also a little bigger.

high speed de-blister
FL-120A paramters
work modefull-automation
Counting modeAutomation
work efficiency80-95plate/min
scope of applicationCapsules, tablets, soft capsules, candy, etc. All aluminum plastic packaging, aluminum plastic aluminum packaging
Applicable medicine plateThe granules should be arranged horizontally and vertically.
Replacement of mouldNo need of mould
Transmission partLinear guide-silver HIWIN in Taiwan
Motor and governorTaizhou force TAILI
power requirement220V AC:50-60HZ
 power rating180W
weight of equipment35KG
outline dimension400*400*950mm
Equipment materialSS304

Fully-auto de-blister machine larger speed with two feeder FL-130 model

This machine have two auto feeding hopper the blister,max speed is 250 blisters per min.You also can see the video

dobule feeder high-speed-deblister
FL-130 paramters
work modefull-automation
Counting modeAutomation
work efficiency200-250plate/min
scope of applicationCapsules, tablets, soft capsules, candy, etc. All aluminum plastic packaging, aluminum plastic aluminum packaging
Applicable medicine plateThe granules should be arranged horizontally and vertically.
Replacement of mouldNo need of mould
Transmission partLinear guide-silver HIWIN in Taiwan
Motor and governorTaizhou force TAILI
power requirement220V AC:50-60HZ
 power rating360W
weight of equipment65KG
outline dimension900*500*1200mm
Equipment materialSS304

If you have any query about de-blister machine models,you can send your blister photo, then we will provide solution within one working days.

How to choose the de-blister supplier

1.Machine quality, it is the first important things.

2.Online service and video support, as it is small machine,it can save time and money.see the video of our online training video

3.Strong package, suitable for long time and distance delivery.

4.Short time for delivery,normally fillitechs provide3-5working day for delivery,

What is the landing cost when you buy a de-blister machine

1.Machine cost,it means the exw price of de-blister machiine

2.Freight cost from factory to seaport or airport, as it is samll machine, normally delivery to the airport.

3.Freight cost from China airport to your country airport.

4.Customs clearance at your country,such as tax.

5.Delivery from your country airport to your company.

Anyway, Fillitechs can provide door to door service, we can arrange delivery to your company directly including tax. You do not need to do anything,only waiting for the product in office, it can save much time for you. You can contact us for the details,by email:jerry@fillitechs.com

Fillitechs capsule filler director

I am Jerry, the Export Sales Director of Fillitech.com. I have been working for pharmaceutical machinery for more than 15 years. You can contact me with any questions.

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