A capsule polishing machine is a vital auxiliary machine for capsule filling process in the pharmaceutical field.
I. What is capsule polishing machine
A capsule polishing machine is a specialized equipment to polish and clean capsules in the pharmaceutical industry before they are going to the next step such as the packing process.It is designed to remove any dust, debris that may be on the surface of the capsules, and it also have the option for reject the less filled capsule,broken capsule,so it can avoid the risk of contamination and ensure the clean,smooth capsule into the next process. Then is can meet the GMP requirements
II. How does a capsule polishing machine works and the main Components
Hopper – where to load the capsule from the capsule filling machine.
Vibratory feeder – that moves the capsules to the polishing and sorting section.
Polishing brush : it is used to polish the capsule
Sorting mechanism: to reject the unfilled capsule, and broken capsule by vacuum.
Control panel: operate the machine,such as on /off, and adjust speed.
Discharge port: discharge the good capsule into the IBC bin
III.Benefits of using a capsule polishing machine
Improve the product quality, ensure the good capsule into the next step, to avoid the risk of contamination.
Increased Efficiency: it can increase production efficiency as not need for manual cleaning and polishing.
Reduced Labor Costs: it can save 2-3 employee to save more cost.
Enhanced Appearance: Clean, polished capsules look more professional and aesthetically pleasing, which can enhance the reputation of the brand and increase customer satisfaction.
Reduced Risk of Contamination: A capsule polishing machine helps to eliminate the risk of contamination from dust, debris, and other contaminants, as no people involved, it is more safety.
Greater Consistency: By ensuring that all capsules are cleaned and polished to meet the GMP requirement, a capsule polishing machine helps to ensure greater consistency in the finished product.
IV..The common type of capsule polishing machine
Horizontal type capsule polishing machine, very small size with lower price, suitable for not very high requirement of products
Horizontal type capsule polishing and sorting machine,oberivouly, it have more function such as the sorting the not good capsule,suitable for high requirement of products,but price will a little higher than normal one.
Vertical type capsule polishing and sorting machine, it can adjust the height, so it is easy to work with the capsule filling machin one line.Also can work with the metal detetor online.
V. Capsule polishing machine trouble shooting
Capsules are sticking together or getting stuck in the machine: this could be caused by insufficient lubrication, worn or dirty parts, or incorrect settings.or maybe the lubrication leakage.
Capsules are not being sorted properly: this is normally caused by an issue with the sorting mechanism, incorrect settings, or damaged parts. Or the compressed air issue.
Capsules are not being polished properly: check the quality of the polishing brush,maybe it is also broken.
The machine is not working: inspection the connection and the power supply, or other technical issues.
VI.Factors to consider when choosing a capsule polishing machine
Capacity: Consider how much capsules do you need to polish per hour and choose a machine with a capacity that meets your needs.
Speed: The speed should be adjustable, and also can fast enough to keep up with the capsule filling machine if you want to work them on line.
Durability: Choose a machine made from high-quality materials that are durable and long-lasting. And with good service factory. As if you waiting very long time for maintenance,it is also a waste of money.
Ease of use: It need the easy operation, with clear instructions and simple control panel. This will help to reduce the time of learning and ensure that your team can use the machine effectively.
Connection: if you want to use the capsule polishing machine separately, then no need to consider this, if you want to use the capsule polishing machine online with capsule filling machine,then need to consider how to connection, such as the working size,machine position, the height of the capsule filling machine discharge need to fit the hopper of the capsule polishing machine, then the capsule can go into the hopper easily.
Compatibility: Ensure that the machine is compatible with all the size and shape of the capsules such as 00# 0#1#2#3#4#5#. Some machines are designed for specific types of capsules, so it’s important to choose one that will work for your needs.
Price: price is more important, as there are many additional costs such as shipping, custom clearance,installation, and maintenance. Choose a machine within your budget and also meets your needs of quality and capacity.
If you do not know how to choose the capsule polishing machine from China, you can contact us to get professional suggestion.
